SunGarner specializes in the custom design of Lithium-ion power batteries, leveraging our expertise to create tailored solutions that meet the specific demands of our clients. We excel in addressing unique integration needs, whether it's adapting to specific operating temperature constraints, designing custom-shaped or sized battery packs, or ensuring resistance to vibration and environmental sealing. Our structured approach ensures that every aspect of the battery design process is meticulously managed.
SunGarner specializes in the custom design of Lithium-ion power batteries, leveraging our expertise to create tailored solutions that meet the specific demands of our clients. We excel in addressing unique integration needs, whether it's adapting to specific operating temperature constraints, designing custom-shaped or sized battery packs, or ensuring resistance to vibration and environmental sealing. Our structured approach ensures that every aspect of the battery design process is meticulously managed.
Key Steps in Our Battery Design Process:
1. Cell Selection: We begin by selecting battery cells that meet the client's specific requirements, such as size, power output, and energy density. This careful selection process ensures that the batteries perform optimally under the intended conditions.
2. External Systems Design: Our team designs any necessary external systems, including cooling, heating, ventilation, and charging mechanisms, to ensure the battery operates efficiently and reliably in its intended environment.
3. Outer Casing Development: We design robust outer casings that provide protection, facilitate ventilation, and house the charging systems, ensuring durability and safety in various operational settings.
4. Battery Management System (BMS) Integration: We integrate advanced BMS technology to monitor and manage the battery's performance, enhancing safety, extending battery life, and optimizing overall functionality.
I. Monitoring: The BMS continuously monitors the battery's state, including voltage, current, temperature, and state of charge (SoC) for each cell or module within the battery pack. This data is essential for understanding the battery's health and performance.
II. Balancing: To ensure all cells within a battery pack are charged and discharged evenly, the BMS balances the charge levels across cells. This balancing prevents some cells from being overcharged or deeply discharged, which can lead to premature aging or failure.
III. Protection: The BMS protects the battery by preventing conditions that could lead to damage or danger. This includes overcharging, over-discharging, overheating, and short circuits. If any parameter exceeds safe limits, the BMS can disconnect the battery from the load or charger to avoid damage.
IV. Communication: The BMS communicates with external systems, such as chargers, inverters, or vehicle control units, providing data on the battery's status and health. This allows for better control and optimization of the battery's performance within the broader system.
V. Data Logging: Many BMS units log historical data about the battery's operation, which can be used for diagnostics, performance analysis, and warranty purposes.
The significance of BMS is product Safety, Battery longetivity and Performance Optimization:
5. Prototyping and Testing: Before moving to production, we prototype and rigorously test our designs in our manufacturing facility. This thorough testing process ensures that the final product meets the highest safety and performance standards.
At SunGarner, we use only top-quality battery components from reputable global suppliers. Every element, including battery cells, BMS, and peripheral systems, is thoroughly tested in-house before production. This precise selection and rigorous testing guarantee that our batteries deliver exceptional performance and a long lifespan, ensuring a high level of safety and reliability for all our products.
some of our great clients and their review